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Military Pilot Character CNC Relief STL | Air Force Veteran Wall Art | US Aviator Wood Carving Panel, carved bas relief STL file for CNC
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Military & Aviation Art

Military Pilot Character CNC Relief STL

$3.83 $6.39

Flash sale price Β· ends in …

$6.39 $10.65 40% off

$6.39 here, $7.99 for the same file on Etsy

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πŸ› οΈ No machine? Get it made by a maker near you
  • πŸ“¦ Instant digital download (STL file)
  • πŸ› οΈ Tested in Aspire, VCarve Pro, Carveco, ArtCAM, Fusion 360
  • β™Ύ Unlimited re-downloads
  • βœ… Personal & commercial-use licence: sell what you carve
πŸ“ Design facts
Carving it at your size
Carving size
5.7 Γ— 8 in (145 Γ— 203 mm)
Suggested depth
0.27 to 0.34 in (6.8 to 8.5 mm)set Z on its own when you import. Scaling all three axes together gives 0.52 in, deeper than you need.
Board thickness
0.75 in or thicker
Rough with
1/8 in end mill, 40% stepover
Finish with
1/16 in tapered ball nose, 10% stepover
Estimated carve time
about 4 h (roughing 35 min, finishing 3 h 25 min)
Carving size
8.5 Γ— 12 in (217 Γ— 305 mm)
Suggested depth
0.40 to 0.50 in (10.2 to 12.8 mm)set Z on its own when you import. Scaling all three axes together gives 0.77 in, deeper than you need.
Board thickness
1 in or thicker
Rough with
1/4 in end mill, 40% stepover
Finish with
1/8 in ball nose, 10% stepover
Estimated carve time
about 4 h 20 min (roughing 30 min, finishing 3 h 50 min)

At the full 0.77 in depth, a standard 1/8 in ball nose (about 3/4 in of cutting length) cannot reach the bottom. Use the suggested depth, or a long-reach bit.

Carving size
12.8 Γ— 18 in (325 Γ— 457 mm)
Suggested depth
0.60 to 0.76 in (15.4 to 19.2 mm)set Z on its own when you import. Scaling all three axes together gives 1.2 in, deeper than you need.
Board thickness
1.25 in or thicker
Rough with
1/4 in end mill, 40% stepover
Finish with
1/8 in ball nose, 10% stepover
Estimated carve time
about 10 h 15 min (roughing 1 h 35 min, finishing 8 h 40 min)

At the full 1.2 in depth, a standard 1/8 in ball nose (about 3/4 in of cutting length) cannot reach the bottom. Use the suggested depth, or a long-reach bit.

Carving size
17.1 Γ— 24 in (434 Γ— 610 mm)
Suggested depth
0.80 to 1 in (20.3 to 25.4 mm)set Z on its own when you import. Scaling all three axes together gives 1.5 in, deeper than you need.
Board thickness
1.25 in or thicker
Rough with
1/4 in end mill, 40% stepover
Finish with
1/4 in ball nose (1/8 in for the finest detail, about twice as long), 10% stepover
Estimated carve time
about 11 h 25 min (roughing 3 h 40 min, finishing 7 h 45 min)

At the full 1.5 in depth, a standard 1/8 in ball nose (about 3/4 in of cutting length) cannot reach the bottom. Use the suggested depth, or a long-reach bit.

Carving size
20.4 Γ— 28.7 in (518 Γ— 728 mm)
Suggested depth
0.80 to 1 in (20.3 to 25.4 mm)set Z on its own when you import. Scaling all three axes together gives 1.8 in, deeper than you need.
Board thickness
1.25 in or thicker
Rough with
1/4 in end mill, 40% stepover
Finish with
1/4 in ball nose (1/8 in for the finest detail, about twice as long), 10% stepover
Estimated carve time
about 16 h 15 min (roughing 5 h 15 min, finishing 11 h)

At the full 1.8 in depth, a standard 1/8 in ball nose (about 3/4 in of cutting length) cannot reach the bottom. Use the suggested depth, or a long-reach bit.

Estimates for a mid-size hobby machine (Shapeoko, X-Carve, Onefinity class). Board and time are for the suggested depth. In Aspire, VCarve or Carveco, unlock Z from X and Y when you import and type the depth; keep the base height at 0. Hardwoods with fine grain (cherry, hard maple, walnut, basswood) hold this detail best. Check your exact setup in Will it cut, free, nothing uploaded.

How we estimate carve time

Finishing is one raster pass over the whole carving with the ball nose shown, at 10% stepover and half of a 1,800 mm/min (71 in/min) feed. Roughing assumes about 45% of the block above the base is waste, cleared with the end mill shown at 40% stepover and 3 mm per pass (1.5 mm for the 1/8 in end mill) at the full feed. The model leaves out acceleration, tool changes and moves between passes, so a real job usually takes somewhat longer. Times are rounded to 5 minutes.

File format
STL only decimated high-quality mesh, binary STL
Model size as supplied
518 Γ— 728 Γ— 46.95 mm
Shape
portrait, 0.712:1
Carve depth
9.1% of the width
Mesh
2,025,774 triangles Β· 96.6 MB
Base
flat and sitting at zero, ready to machine
Smallest size worth carving
200 mm Β· keeps 98.6% of the fine detail simulated with a 3 mm ball nose

Opens directly in Aspire, VCarve Pro, Carveco, ArtCAM and Fusion 360, and in any slicer for 3D printing. For a laser, the relief is first turned into a greyscale depth image, which our Laser Studio app does from this STL. STL only, no OBJ or DXF: the DXF files used in CNC work hold 2D outlines, not the 3D relief surface. Scale it to whatever panel you are cutting. Scaling all three axes together keeps the depth in proportion; scale Z on its own for a shallower carve. How to open it in your software.

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About this design

πŸ›©οΈ Honor The Skies With A Masterpiece Of Military Pride Imagine the deep shadows and crisp flight gear details emerging from your finest walnut or oak slab as your machine brings this aviator to life. This design transforms a simple piece of wood into a striking tribute that captures the fearless spirit of the skies. πŸŽ–οΈ Why You’ll Love This Design This intricately sculpted character captures the essence of a U.S. Air Force hero with stunning depth and personality. From the realistic leather texture of the flight helmet and goggles to the precision-carved "Old Dragon" patch and tactile wood grain background, every layer is optimized for a dramatic 3D effect. The confident "OK" gesture and detailed tactical vest create a high-impact conversation piece that bridges the gap between digital precision and hand-carved heritage. πŸ“ What You Receive You get a high-fidelity, ready-made bas relief STL that is fully sculpted and optimized for immediate professional use. Simply import this CNC woodcarving relief into Aspire, VCarve Pro, Carveco, or ArtCAM to begin setting your toolpaths and creating premium results. Digital product only, no physical item will be shipped, giving you the power to execute the carve on your own schedule and material. πŸ‡ΊπŸ‡Έ Meaningful Ways To Use It This design is the ultimate choice for creating standout military veteran tributes, custom man cave signage, or personalized retirement gifts for Air Force pilots. Use it as a central focal point for a legacy wall panel, a workshop sign, or a unique piece of patriotic office decor that honors service and sacrifice. πŸ› οΈ Carve With Confidence Experience clean element separation and professional-grade detailing that ensures deep shadows and sharp edges even on smaller scales. This file is specifically engineered to handle the complexities of a CNC router, providing a clean finish that perfectly highlights the integrated realistic wood grain texture. ⭐ Why this design is different: βœ”οΈ Sculpted for a natural manual carving look βœ”οΈ Strong depth, shadows & clean detailing βœ”οΈ Includes realistic wood grain texture for premium results βš™οΈ Machining Guidelines: Rough Machining: 6mm End Mill, 40% stepover Finish Machining: 3mm Ball Nose, 10% stepover Depth of cut: Adjust based on machine rigidity and material πŸ“¦ Delivery Instructions: After purchase, download the PDF from your order, open it and click the download button inside. Your files download instantly. 🎁 Bonus : Get 5 FREE STL files at www.digitalchiselco.com/free ✨ Salute The Skies With Your Next Project Add this premium aviator design to your digital collection today and start your next high-value carving project immediately. This fully sculpted relief offers lasting artistic value and project-ready convenience for every military-themed masterpiece you create. πŸ“ DESIGN DETAILS File format: STL only, a decimated high-quality binary mesh. Opens in Aspire, VCarve Pro, Carveco, ArtCAM and Fusion 360, and on any CNC router, 3D printer or laser that reads STL. No OBJ or DXF: a DXF holds flat 2D outlines and cannot carry a three-dimensional relief. Model size as supplied: 518 x 728 x 47 mm (20.4 x 28.7 in) Shape: portrait, 0.71:1 Relief depth: 47 mm, which is 9.1% of the width Mesh: 2,025,774 triangles, 96.6 MB Base: flat and at zero, ready to machine Recommended minimum carve size: 200 mm, where 98.6% of the fine detail survives a 3 mm ball nose. Smaller carves soften the finest details. Scale it to your own panel. Scaling all three axes together keeps the depth in proportion; scale Z on its own for a shallower carve.
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Windows desktop app Β· $40 once Β· free updates Β· it prepares the files, your laser software burns them

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